How to Avoid Pneumatic Systems Injuries
April 9, 2023

When you work with pneumatic systems, it’s important to know how to avoid injuries. Many industries use pneumatic systems, including manufacturing, healthcare, and food processing.

However, employees can pose hazards if not properly maintained or used incorrectly by pneumatic systems. Here are six ways to avoid injuries while working with pneumatic systems:

Check the seal of your fittings

If you’re using a flexible metal tube to connect two components of your pneumatic system, make sure the couplings are tight, and there are no leaks. If air is escaping, it could be due to a worn or damaged seal. Check the condition of all seals on your system and replace them as needed.

Examine the piping for cracks or holes

Once you’ve checked your couplings, look at the tubing itself. Pneumatic systems can be made up of flexible metal tubes or rigid plastic piping, but both types can develop problems over time if they’re not properly maintained. Inspect your lines for signs of damage, such as cracks or holes in the material. Make sure there are no sharp edges that could cause cuts or abrasions to anyone working around them.

Secure your tubing to prevent wobbling

Use clamps or ties to secure the tubing so that it doesn’t wobble or move around while in use. This will help prevent accidents like pinched fingers and other injuries. Be sure that you replace any damaged clamps or ties immediately after use.

Use only recommended lubricants.

Never use lubricants that the manufacturer does not recommend. They could contain contaminants that can cause corrosion and damage the pneumatic system. Also, never use an incompatible lubricant. For example, a light machine oil may be used for some ball bearings but not others. The same goes for oils intended for internal combustion engines, which may be unsuitable for your pneumatic equipment. Always check with your equipment manufacturer before using any oil or grease in your pneumatic system.

Wear the right safety gear

Protective equipment is essential in any work environment to avoid injuries. This is especially true when working with compressed gas, which can cause serious injury or death if it leaks or explodes. Always wear appropriate safety gear before entering a compressor room or other area where there is a risk of exposure to compressed gas.

Read instructions carefully

Reading the instruction manual is important, so you know how to operate the tool safely. You should also read the warning labels on tools or equipment that warn of potential hazards, such as noise levels or chemical exposure.

Conclusion

Pneumatic systems are the most common way to move objects around a manufacturing plant. They’re also the most dangerous. Pneumatics, which use compressed air to power machines, can cause serious injury if used incorrectly. The best way to avoid these injuries is to follow safety precautions to protect workers from injury and death.